Precision dimensional inspection Measurement of edges, holes, gaps, and profiles | 0.1×–0.5× | 1/3-inch to 1-inch sensors, selected according to required field of view | 65–200 mm | Object-space and image-space telecentricity with stable magnification | Commonly below 0.1%; lower values may be required for metrology | Backlight, collimated LED, or coaxial illumination | C-mount or larger industrial camera interfaces; verify image-circle coverage | Request calibration data, telecentricity specifications, and measurement repeatability under the intended setup |
Electronic component inspection Lead spacing, connector dimensions, and package outlines | 0.5×–1.0× | 2/3-inch to 1.1-inch sensors | 80–150 mm | High contrast, low distortion, and sufficient depth of field for component height variation | Typically below 0.1% for dimensional inspection | Coaxial, dome, ring, and backlight systems | Confirm filter-thread clearance, camera flange distance, and sensor diagonal | Check whether the lens supports the required lighting angle and whether the mechanical housing permits automated integration |
Battery and cell inspection Tab position, weld area, casing dimensions, and surface defects | 0.1×–0.4× | 1/2-inch to 1.2-inch sensors | 100–300 mm | Long working distance, controlled perspective, and adequate clearance for production tooling | Generally below 0.2%; tighter limits depend on the measurement tolerance | Large-area backlight, low-angle dark-field, or diffuse dome lighting | Select a lens image circle that fully covers the sensor without vignetting | Evaluate thermal stability, vibration resistance, sealing, and availability of custom working distances |
Medical and pharmaceutical inspection Vials, syringes, caps, labels, and molded parts | 0.3×–1.5× | 1/2-inch to 1-inch sensors | 90–250 mm | Repeatable imaging across transparent, reflective, and cylindrical surfaces | Usually below 0.1% for label and dimensional checks | Diffuse dome, coaxial, polarized, and transmitted illumination | Confirm compatibility with monochrome or color cameras and required spectral filters | Request cleanability information, material specifications, documentation, and production traceability |
Automotive component inspection Seals, clips, machined parts, and molded assemblies | 0.1×–0.7× | 2/3-inch to 1.5-inch sensors | 100–400 mm | Large field of view, mechanical robustness, and stable imaging in factory environments | Typically below 0.2% for general inspection; verify application tolerance | Backlight, ring, bar, and dark-field lighting | Check C-mount, F-mount, or custom interface requirements and available locking mechanisms | Prioritize shock resistance, temperature range, service support, and documented lot-to-lot consistency |
Plastic and injection-molded part inspection Flash, sink marks, contours, and dimensional features | 0.1×–0.5× | 1/3-inch to 1-inch sensors | 75–250 mm | Adequate depth of field and minimized perspective error for uneven surfaces | Generally below 0.1%–0.2% | Diffuse dome, low-angle, coaxial, or transmitted lighting | Match the lens resolution to pixel size, field of view, and inspection software requirements | Compare working-distance tolerance, depth-of-field data, and the availability of sample-image testing |
Semiconductor and wafer inspection Pattern edges, alignment marks, and substrate features | 1.0×–4.0× | Small-pixel monochrome or color sensors, selected by resolution and field of view | 50–150 mm | High numerical performance, low aberration, and precise image-space telecentricity | Often below 0.05%; confirm the certified value at the operating wavelength | Coaxial, bright-field, dark-field, and wavelength-specific illumination | Verify sensor spectral response, pixel pitch, flange distance, and image-circle coverage | Ask for MTF curves, chromatic-aberration data, wavelength specifications, and environmental limitations |
High-speed production-line inspection Continuous web, sorting, and in-line dimensional checks | 0.05×–0.5× | Line-scan or area-scan sensors, depending on conveyor architecture | 100–500 mm | High light throughput, stable focus, and compatibility with short exposure times | Usually below 0.2%; define the limit according to the inspection tolerance | High-intensity line, bar, backlight, or strobed LED illumination | Confirm line-scan image-circle coverage, encoder synchronization, and mounting rigidity | Evaluate aperture, transmission, vibration performance, delivery lead time, and replacement availability |