| 1 | Supplier manufacturing standards | Confirm whether the supplier has documented production procedures, controlled work instructions, trained operators, equipment maintenance records, and traceable inspection steps. | Quality manual, process flow chart, internal audit records, operator training records, and a recent production-site assessment. | Critical processes should have documented instructions, defined inspection points, revision control, and identifiable production records. | Inconsistent tooling dimensions caused by uncontrolled manual processes or undocumented changes. | High |
| 2 | Material and surface specification | Check the specified steel or alloy grade, hardness range, heat-treatment method, coating or surface-finish requirement, and corrosion-resistance expectations. | Material certificates, hardness test reports, coating or plating records, surface-roughness results, and sample approval documentation. | Material certificates should match the purchase specification, while hardness, finish, and corrosion requirements should be verified against the drawing. | Premature wear, corrosion, galling, scratching, or dimensional distortion during repeated production cycles. | High |
| 3 | Dishwasher and component compatibility | Verify compatibility with the dishwasher model, component geometry, loading direction, fastening points, available clearance, forming or assembly method, and applicable regional voltage or configuration differences. | Approved 2D drawings, 3D CAD files, interface-control dimensions, tolerance stack-up, sample-fit records, and a compatibility checklist. | All critical interfaces should meet the approved drawing; the tool should operate without interference, misalignment, or unsafe access. | Tooling fits one configuration but fails on another regional model or revised component design. | High |
| 4 | Dimensional accuracy and repeatability | Review the supplier's method for controlling critical dimensions, geometric tolerances, alignment, concentricity, flatness, and repeatability over the expected production quantity. | Coordinate-measuring-machine reports, gauge calibration certificates, capability studies, first-article inspection reports, and repeatability test results. | Critical dimensions should conform to the approved drawing; measurement equipment must be calibrated and suitable for the required tolerance. | Progressive dimensional drift leading to assembly problems, leakage, noise, or increased rejection rates. | High |
| 5 | Quality-control system | Assess incoming-material inspection, in-process inspection, final inspection, nonconformance handling, corrective action, and lot traceability. | Inspection and test plan, control plan, sampling procedure, nonconformance report template, corrective-action records, and final inspection report. | Each shipment should include traceable inspection results linked to the purchase order, drawing revision, production lot, and inspection date. | Defects are discovered only after delivery because inspection responsibilities and sampling rules are unclear. | High |
| 6 | Validation, testing, and service life | Confirm that the tooling has been tested under representative loads, cycles, temperatures, cleaning conditions, and operating speeds where applicable. | Functional test records, cycle-test data, load calculations, maintenance schedule, spare-parts list, and documented failure analysis. | Testing should reflect the intended operating conditions and include defined pass/fail limits for wear, deformation, alignment, and function. | Tooling performs well during a short trial but fails prematurely in continuous production. | Medium |
| 7 | Global documentation and change control | Ensure that drawings, manuals, labels, packaging, spare-parts information, and safety instructions are available in the required language and measurement system. | Controlled drawing package, bilingual or approved-language manuals, packing list, spare-parts catalog, change-notification procedure, and revision history. | No design or material change should be implemented without written approval, updated documentation, and clear identification of the affected tooling. | Unauthorized changes, customs delays, incorrect maintenance, or installation errors in overseas facilities. | Standard |